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High speed Angle Tower Punching Machine

Packaging: 
Wooden Cases
Productivity: 
200 Sets/Year
Brand: 
Sunrise CNC
Transportation: 
Ocean
Place of Origin: 
China
Supply Ability: 
200 Sets/Year
Certificate: 
GS, ISO 9001
HS Code: 
8459210000
Port: 
Qingdao

Basic Info

Model No.: TBL2020

Product Description

High speed Angle Tower Punching Machine

Product Feature:

1. Adopt CNC technology, servo motor infeeding, with high efficiency, stable workpiece precision. Key hydraulic, pneumatic and electric parts all imported.
2. There are three sets of punch and die on each side which can install three kinds of punches with different diameters, can process all holes once time.
3. Computer with Chinese/English interface, easy operation, and can display the drawing of workpiece. Easy programming, can manual programming and also can use the program generated by lofting software. It can read NC.1 files generated by TEKLA software.
4. CNC infeed carriage is driven by servo motor. The photoelectric encoder feeds back the information. Closed loop control to ensure high positioning precision.
5. All marking, punching and shearing in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength.
6. The control system consists of the host computer, servo motor, PLC, external examination sensors, etc. Just input the dimension of workpiece, the processing will be created. Furthermore, the program can be stored, selected, displayed and communicated as per the workpiece No.
7. Marking unit adopts closed frame with good rigidity. Four groups of character boxes are fixed on the marking unit which can be selected by program.
8. TAPM2020A is single blade shearing, no scraps. TAPM2020 and TAPM2020C is enhanced model, the punching, marking and shearing cylinders are bigger;
9. With avoided shearing functions, so as to process fixed-length angles.With function of self-diagnosis for failures.



CNC Punching, Marking and Cutting Machine for Angles Model TAPM1010 is a CNC Angle Line Equipment. It mainly used for angle Punching, Marking and Cutting. It is wildly used in Communication Tower, power transmission tower and other industries.

This CNC angle line machine is a small model to process angle, the angle size is from 40*40*3mm-100*100*10mm. The material of the angle will be Q345. The punching force is 600/1000KN. There are two / Three punching head in each side of the CNC angle line machine.

There are totally three CNC axes for the angle processing machine. This angle line is single blade cutting (SCM also has double blade cutting angle line machine).

This kind of angle punching, marking and cutting machine can process max. length 10 or 12 meters raw angle. The max. length of finished angel is 8 m.

The layout of the CNC angle machine can be A type layout and B type layout. The customer can choose according with their workshop.


The machine is the special equipment used for angle steel punching, marking & shearing in the field of angle steel tower industry, mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.



Angle Production Line Balancing


Angle Production Line Balancing


Technical Parameter:
Model TBL2020 TAPM2020 TAPM2020A
Angle size (mm) 50х50х3~200х200х20 63х63х4~200х200х20 63х63х4~200х200х20
Max. Punching (dia. х thi.) (mm) Φ26х20 Φ26х20 Φ26х20
Punching force (kN) 1000 1200 1200
Marking force (kN) 800 1030 1030
Shearing force (kN) 1400 2100 4300
Max. length of blank (m) 14 14 14
Max. length of finished (m) 12 12 12
Punches per side 3 3 3
Group of Marking letters 4 4 4
Dimension of letter (mm) 14×10×19 14×10×19 14×10×19
CNC axes 3 3 3
Shearing mode Double blade cutting Double blade cutting Single blade cutting
Feeding speed of angle (m/min) 60 60 60
Programming mode Lofting software or instruction program
Overall dimensions (mm) 32000×7000×3000 ≈32000×7000×3000 ≈32000×7500×3000
Gross Weight of machine (kg) ≈16500 ≈17000 ≈17500
Total power (kW) About 35 About 40 About 40

Processing precision (The allowable tolerance):
1. Two adjacent hole deviation of the same group ±0.5mm
2. Two not adjacent hole deviation of the same group ±0.7mm
3. Hole deviation of two adjacent group ±1mm
4. Stadia (Distance from central of hole to edge ) ±0.7mm
Samples

Main Components List:
No. Name Brand
Main Electric Components
1 PLC Japan YOKOGAWA
2 Servo Motor Japan YASKAWA
3 Servo Driver
4 Business Computer China Lenovo
5 Photoelectric Switch AUTONICS
6 Low-voltage electrical parts(Switches,Push button,
Breaker,Indicator light, Contactor switch and so on)
German SIEMENS
7 Proximity Switch(N.O) AUTONICS
8 Proximity Switch(N.C) AUTONICS
9 Power Supply China Aerospace
Main Hydraulic Components
1 Hydraulic Valves Italy ATOS
2 Vane Pump America DENISON
Main Mechanical Components
1 Linear Slide HIWIN
2 Ball Screw HIWIN
Main Pneumatic Components
1 Punching Unit Padding Block Cylinder Japan SMC or AirTAC
2 Magnetic Switch Japan SMC or AirTAC
If any part model is upgrade or changed, we promise to use same quality level part to replace it.


Spare parts list:
No Name Material Qty. Remark
1 Punch head (Ф17.6, Ф21.6, Ф25.6) T10A 12 Including installed in machine
2 Cavity die (Ф18.7,Ф19.2,Ф22.7, Ф24.6,Ф26.7,Ф28.6) T10A 24 Including installed in machine
3 Upper blade 9CrSi 2 Including installed in machine
4 Short nether blade 9CrSi 4 Including installed in machine
5 Long nether blade 9CrSi 4 Including installed in machine
6 Punching die base ZG45 7 Including installed in machine
7 Punch head pole T10A 7 Including installed in machine
8 Punching screw nut 40Cr 7 Including installed in machine
9 Upper jaw T10A 2 Including installed in machine
10 Nether jaw T10A 2 Including installed in machine
11 Character box T10A 4 Including installed in machine
12 Character T10A 1 set Including installed in machine
13 Proximity switch Normal open 1 AUTONICS
14 Proximity switch Normal close 1 AUTONICS
15 Photoelectric switch 1 AUTONICS
16 Charge nitrogen tool CQJ-16 1 set
17 O ring 2 sets
18 Spanner for punch head 1 Manufacturer made
19 Spanner 2 Manufacturer made
20 Tools with equipment 1 set
21 Springs 1 set
22 Standby paint 2 pail 1pail for main color and 1pail for warning color
23 Operation Manual & Attached Illustration 2 sets
Installation

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